Design

We have extensive experience in many areas of electronic product development - including:

 

PRODUCT DESIGN

Cooling Solutions has experience in product design ranging from biological thermal system and high technology electronic enclosures.

LED LIGHTING & HAND HELD DEVICES - SEALED

Cooling Solutions provides the enclosure design for high powered LEDs (+50W). Designs may use heat-pipes, SinJet technology and passive cooling.

OFFICE EQUIPMENT

Cooling Solutions has experience designing systems with natural and forced convection cooling and the mechanical design of PCBs for optimal thermal performance.

RACK-MOUNTED EQUIPMENT

Cooling Solutions provides the design and thermal simulation of rack-mounted equipment and designs that meet agency fire, seismic and environmental.

BIOLOGICAL THERMAL ANALYSIS

Cooling Solutions provides full diurnal (24 hour) thermal simulation of animal enclosures.

CFC MATERIALS

Using CFC (carbon fiber composite) material for the heat-sink and the enclosure reduces complexity and cost. We have extensive experience with injection molded plastic design, extrusions, sheetmetal, chem-etch and many other manufacturing processes.

 

LET's GET TO WORK

Cooling Solutions provides simulations based on your testing environment. Simulations are based on JEDEC standards. Test simulations varriables are: solar loading, environmental temperature, elevation, radiation and wind.  Drop your equipment into the 'Virtual Test Chamber' for environmental compliance testing. Use one of the industry specified environments or define your own environment and / or diurnal sequence.

Mil Spec 810 (Basic Hot, Hot Dry), Mil Spec HDBK-310, Telcordia 487.

Analysis can determine the:

  • The case and junction temperatures

  • The fan size and system impedance

  • Honeybee hive design & analysis

 

  • The ​component temperatures at the design altitude

  • The component temperatures under natural or forced convection

  • ​​The optimum PCB spacing and component placement

  • What elements of the design will improve the thermal performance at the least cost​

Mechanical Design Solutions

  • ​​Automated equipment design

  • ​Design of test fixtures (automated / manual)

  • Enclosures for rack mounted equipment

  • Enclosures for indoor equipment (hazardous environments)

  • FEA analysis

  • Electronics cooling analysis

​Tools: heatsink designer, FMEA analysis, FEA analysis, SolidWorks

Cooling Solutions

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